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custom precast stairs

Custom Precast Stairs

Staircases are an architectural staple in both residential and commercial projects. At Concreteworks East, we fabricate custom precast concrete stair treads, landings, soffits, and stringer fascia. All to create a completely unique staircase that adds a bold statement to any interior or exterior space. Capable of interfacing with a variety of stringers, supports, and handrails, Concreteworks East will help bring any design to life.

Our custom precast stairs can be fabricated in a variety of forms to best suite any stair design. Whether you are looking to cap an existing stepped structure or are looking to create an open riser staircase, concrete stair treads offer a high level of aesthetic and functional flexibility. Safety is always a concern in designing a staircase, especially for an exterior or public staircase. Concreteworks East will work with you in achieving that level of safety and comfort. We have the capability to cast in a variety of abrasive strips and finish the concrete in various surface textures.

Interior Concrete Stairs

For homeowners and businesses looking to modernize their space, precast concrete stair treads offer a luxurious and professional look that is sure to impress. For interior staircases, our precast treads are polish finished for a smooth, refined, and durable surface which also allows for the use of unique aggregates exposed to the surface. A variety of cast-in or past-cast abrasive strips options are available, including stainless steel or powder-coated steel strips, that further the design possibilities.

interior concrete stairs

Exterior Concrete Stairs

We know durability is important with an exterior staircase. Our exterior precast stair treads are fabricated in our acid wash finish which provides a light grit texture to the concrete surface that is easy to maintain outdoors. A variety of abrasive strip options provide additional safety and design options. Our precast treads are fabricated with glass fiber reinforced concrete (GFRC) mix for superior strength and durability in comparison to conventional concrete.

exterior concrete stairs
concrete stair treads

Applications of Precast Concrete Stairs

Precast concrete stairs find extensive applications in a range of settings, including commercial and industrial sectors, residential buildings, and in challenging landscapes where traditional poured concrete stairs are difficult to install.

Commercial and industrial settings greatly benefit from precast concrete stairs due to their durability and versatility. These steps can be custom-made in various sizes and shapes to suit the specific requirements of establishments such as shopping centers, warehouses, and factories. Precast concrete stairs also offer cost-effective solutions as they can be quickly installed, minimizing downtime and disruption to businesses.

In addition to standalone applications, precast concrete stairs can be seamlessly combined with other precast concrete products to form a complete structure. For instance, precast stair treads can be integrated into the design of precast parking garages or multi-story buildings. This integration ensures consistency in the aesthetics and provides a uniform appearance throughout the structure.

Residential settings also benefit from precast concrete stairs. These environments often pose difficulties for installing traditional poured concrete stairs due to uneven terrain or limited access. Precast concrete stairs offer a practical solution as they can be manufactured off-site, transported, and then easily installed, reducing time and labor costs. Additionally, precast concrete stairs can be designed to complement the overall architectural style of the residence, providing an attractive and functional addition to the property.

Gain Advantages with Precast Concrete Stairs

Precast concrete stairs offer numerous advantages in construction projects. Firstly, they are a faster and more efficient way of building stairs compared to onsite casting. Precast stairs are manufactured at a separate facility, allowing for controlled conditions and accurate measurements. This leads to quicker production and installation times, which ultimately saves valuable time on construction sites.

Additionally, precast concrete stairs are easier to work with. They come in ready-to-install units that can simply be lifted into place, eliminating the need for onsite casting and extensive formwork. This not only reduces labor costs but also minimizes the risk of errors or delays during the construction process.

From an economic standpoint, precast concrete stairs provide significant cost savings. Their offsite manufacturing results in lower material waste and transportation costs. Moreover, the reduced construction time means faster project completion, allowing for earlier occupancy and revenue generation.

Precast concrete stairs can be used in a wide range of buildings and structures. They are commonly found in parking structures, office buildings, schools, churches, and multi-housing facilities. Their versatility and durability make them an ideal choice for both interior and exterior applications.

One of the key advantages of precast concrete stairs is the wide range of customizable options available. They can be designed to match specific architectural styles, colors, and finishes. Additional features such as handrails and non-slip treads can also be incorporated to enhance safety and aesthetics.

Types of Precast Concrete Stairs

Types of Precast Concrete Stairs that Concreteworks East Offers

Concreteworks East offers a wide range of precast concrete stairs that are highly customizable to meet the specific needs and aesthetic preferences of our clients. These stairs are suitable for various building types, including commercial buildings, residential complexes, and public infrastructure.

One type of precast concrete stairs offered by Concreteworks East is straight flight stairs. These stairs consist of a single flight, making them suitable for buildings with limited space. Clients can customize the width, length, and surface finish of the stairs to match the overall design of the building.

Another type is the curved flight stairs, which offer a more elegant and visually appealing design. These stairs are perfect for buildings that require a grand entrance or have unique architectural features. The curvature of the stairs can be customized to fit the building’s specifications and design requirements.

Concreteworks East’s precast concrete stairs are known for their durability. They are manufactured using high-quality materials and advanced production techniques to ensure strength and longevity. These stairs can withstand heavy foot traffic and various weather conditions, ensuring they remain intact and functional for years to come.

Experience Our Professional Process

Concreteworks East is known for our meticulous and professional process in manufacturing and installing custom precast concrete stairs. This process consists of several steps that ensure precise measurements and the use of high-strength concrete, resulting in excellent quality and durability.

To begin, the team at Concreteworks East takes precise measurements of the project site. These measurements are crucial in creating custom steps that perfectly fit the space available. Once the measurements are obtained, the manufacturing process begins.

Using high-strength concrete, the skilled craftsmen at Concreteworks East pour the material into molds specifically designed for each project. This ensures that the steps are structurally sound and able to withstand heavy use. The high-strength concrete also offers additional benefits, such as resistance to cracking and enhanced durability in harsh weather conditions.

After the concrete has cured, the steps are meticulously finished to create a smooth and aesthetically pleasing surface. This attention to detail ensures that clients receive a high-quality end product that meets their specific requirements.

This process ensures excellent quality, durability, and customer satisfaction with our custom precast concrete stairs.

Quick Info

Concreteworks East’s custom precast stair treads are fabricated using Glass Fiber Reinforced Concrete (GFRC). It is a lengthy name, given to a durable and strong material, that is sure to last you a long time. However, despite its strength properties, precast stair treads should primarily be viewed as decorative element.

Engineering our GFRC stair treads to be structural is possible, though many factors must be considered. Please contact us for more information.

Technical Summary

pdf, Technical data and tolerances of GFRC products

Colors

Color - Sterling
Sterling
Color - Uptown
Uptown
Color - Wainscott
Wainscott
Color - Flat Iron
Flat Iron
Color - Cumulus
Cumulus
Color - Grammercy
Grammercy
Color - Hudson
Hudson
Color - Hudson
Carbon
Champagne
Caviar
Cappuccino
Platinum

Get in touch

Working with custom architectural precast concrete is often a new experience for most designers, contractors, and homeowners.

Whether you are a designer in the early stages of design or a contractor in the bidding process, the Concreteworks East team would be glad to assist you.

Every project and application is unique though, so often the best way to collaborate is to have architectural drawings, sketches, or renderings prepared to send to our team.

This will help us understand the design intent and guide you through the possibilities along with preparing a quote.

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